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7th January, 2009  

Product Watch


GRANOLINE AUTOMATIC GLUTEN WASHER

  

The quality of gluten to be extracted from flour by washing is the most important factor of flour strength. Gluten washed by had gives an incorrect figure. Due to uncontrolled variations, For eg. Factor such as the amount of kneading of the dough the quantity and flow rate of water used, such factors may affect the test result.

The automatic gluten washer is efficient and gives very accurate results. No loss of gluten is seen as in hand washing. The gluten washed is collected by a mechanical process.

CONSTRUCTION:

The gluten washer consists of a kneading chamber with serrated walls and a perforated sheet at the bottom covered with Nylon bolting cloth. Water is passed into the chamber through a water column to which is attached through a water column to which is attached a flexible pipe which is then attached to the tap.

The chamber has a rotor with four copper spring arms. The rotor being driven through reduction gears by a constant speed electric motor. A timer is fitted to control the duration of the washing period, and switches off the motor automatically after completion.

SPECIFICATION & DIMENSIONS:

LENGTH WIDTH HEIGHT CURRENT A.C.440 VOLTS NETT WEIGHT
320 MM 244 MM 370 MM 0.75 AMPS 14.100 KGS

OPERATION:

1. Weigh 25 gms of flour
2. Add approximately 15 ml of water to form dough.
3. Roll this dough on a plain surface to make a smooth ball.
4. Adjust the nylon bolting cloth, the rotor and the kneading chamber on the machine and moisten it with water.
5. The ball is then kept in the kneading chamber between the two rotor arms. Adjust the digital timer for 15 minutes, rate the flow of water and then switch the motor on.
6. At the end of washing, the motor is switched off automatically and flow of water is stopped.
7. Remove the kneading chamber and the rotor to collect the gluten from the nylon cloth, which is then rinsed under a tap.
8. Gluten is then pressed as dry as possible.
9. This indicates the wet gluten.
10. Calculation: Percentage of wet gluten = 4 times weight of gluten

PRICE: Rs. 35,000/ (Rs. Thirty Five Thousand Only)
TAXES: MST @ 15.3% or CST @ 4% against Form C.
PACKING / FOWARDING / FRIEGHT AT ACTUALS.
DELIVERY: 2 to 4 weeks from receipt of order with advance.
PAYMENT: 50 % advance, balance prior to delivery.

For further details contact:
Shivaji Roller Flour Mills Ltd.
43 C Mittal Towers, Nariman Point, Mumbai 400 021.
Email: inbakels@vsnl.com





ROLLER MILL IP RM 04

  

Application:
The double Roller Mills are for grinding cleaned wheat, Rye and the intermediate products. They are the key machines within the grinding technology in the Flour Mills and other food & chemical industries. They are also used for crushing Barley, Maize, Soyabean, Rice, Oats, sugar, Salt, Spices etc.

Construction:
The Roller Mills consists of two independent Milling section located in a common body made of cast iron which reduces vibration arising from grinding. Each Milling Section consists of:

  • Feed Glass Hopper
  • Hopper with Feed Rolls and product flow adjustment system
  • A pair of chilled C.I. Rolls, Grooved/Polished (Hereinafter called Roll)
  • Roll engagement and disengagment system with micro adjustment of the nip of Rolls
  • Roll Cleaning Brushes
  • Helical grears between rolls for achieving differential speed
  • Side Guards
  • Discharge Hoppers


Operation:
The product is fed through the feed glass via distributor and is distributed over the whole length of the feed rolls in a regular layer. The feed rolls supply the product from hopper into pitch of Rolls. The feed rolls are driven from V-Belt fitted on Roll. The gap between the Rolls is adjusted according to the type of product and grain size. The Rolls run on differential speed. The fast Roll spported with bearing is adjustable to achive the Rolls pitch. The engagment and disengagment of Rolls is done with a hand lever. The Roll cleaning is performed by brush or scraper. The product is taken out from discharge hopper after grinding. The provision for direct lifting with pneumatic system is also provided on the customer's choice.



 
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